Motor, gearmotor & gearbox repair

We repair the motors, gearmotors, gear reducers and conveyor rollers that keep your operation running.

Rebuilt and tested to OEM spec, back in 7–10 days, for 40%+ less than buying new.

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Monthly Evaluations

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Annual Repairs

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Part Families

%+

Cost Savings

Serving wholesale, retail distribution, food & beverage and manufacturing operations nationwide.

What We Repair

What We Repair

Three-phase AC electric motor

Electric Motors

AC and DC motors, including brake motors. Rebuilds and refurbished units for sale.

SEW helical-bevel gearmotor

Gearmotors

Gearmotors from Nord, SEW-Eurodrive, Bauer, Sumitomo and other major brands, including brake gearmotors. Motor and gearbox rebuilt to OEM spec.

Worm gear reducer being rebuilt in the GearX shop

Gear Reducers

Helical, bevel and worm reducers from all major brands, including Dodge, Baldor Tigear and Sumitomo, rebuilt with new bearings and seals.

Close-up of a conveyor roller and shaft

Conveyor Rollers

Rebuilt and new rollers for conveyor systems in high-speed distribution centers and manufacturing sites.

Pneumatic air cylinder

Pneumatics & More

Air cylinders, thrusters and vacuum pumps, repaired and rebuilt to OEM spec.

GearX repair floor

About Us

Our deep experience in managing tooling, Just-in-Time repair and 24/7 support is our competitive advantage. We are lean manufacturing, assembly and engineering experts continuously improving our business to deliver value to our customers. We bring that same automotive quality system to distribution centers, retailers, food & beverage production sites and manufacturers.

  • GearX team has deep automotive and manufacturing experience in OEM and aftermarket production environments.

  • Experience in rapid prototyping tooling to global parts manufacturing & assembly.

  • Our repair process use automotive production quality control using process flow, PFMEA and control plans. We have 20-point quality process.

  • Ability to quickly adapt a repair process despite limited availability of product specifications.

  • Ability to rapidly reverse-engineer and source globally.

  • Our OE-Manufacturer relationships to source OE spare-parts and root cause repair solutions.

  • Online parts tracking to data analytics including failure analysis – MTBF/MTBR (Mean Time Between Repairs).

Contact Us

Have a question or feedback? Our team is here to assist. Reach us through the details or contact form below. We're eager to connect with you!

Contact Us
Quality Controls

Quality Controls

PFMEA

PFMEA

Potential failure conditions associated with the repair process are identified and counter measures are implemented to mitigate risks.

This includes a detailed analysis of the repair process, identifying potential failure points, and developing corrective measures to prevent these failures from occurring.

Root-cause analysis

Root-Cause Analysis

Received product is evaluated for root cause and required repairs are quoted to the customer for approval.

This involves identifying the root cause of a failure, so that corrective measures can be taken to prevent it from happening again.

5 Whys warranty analysis

5 Whys Warranty Analysis

If a repair fails during our warranty period, the returned product is evaluated and corrective action established.

This involves using the 5 Whys technique to identify the root cause of the failure, so that corrective measures can be taken to prevent it from happening again.

Product testing to failure

Product Testing to Failure

We frequently test products to failure so our customers can be assured of product life expectations.

Frequently Asked Questions

Frequently Asked Questions

What do you repair?
Electric motors (AC/DC and brake motors), gearmotors, gear reducers from all major brands, conveyor rollers, and pneumatics such as air cylinders, thrusters and vacuum pumps. We diagnose, rebuild and test each unit to OEM spec. See Services for details.
How do I start a repair?
The fastest way is to request a repair quote and attach a photo of the nameplate. You can also call us at 248-878-3444. We'll come back within one business day with a repair-or-replace recommendation and a price.
How experienced are your technicians?
Our engineers and technicians bring 100+ years of combined experience in automotive manufacturing and industrial repair, and every repair runs through the same quality system used in automotive production.
How do you determine repair costs?
Every unit gets a root-cause evaluation first. The price depends on the damage, the parts needed and the labor involved, and you approve a detailed estimate before any work starts. Repairs typically save 45% or more vs. buying new.
Can you handle emergency repairs?
Yes. Standard turnaround is 7–10 days, and expedited repairs are often turned around in 1–2 days (an expedite fee applies). If a line is down, call 248-878-3444.
For more informationContact Us.